Making Cutting Boards from Wood Scraps

Dale Hoffmeyer could make art from anything, but the reason I went to visit him was his wooden cutting boards.

I am a member of DC Web Women, a community of folks who work in technology. On Fridays, we are encouraged to boast about an achievement, so I posted a note about Trashmagination and my new Story Loom. Dale’s wife, Sue, is also a member of DCWW. After she read about Trashmagination, she contacted me about Dale’s cutting boards. I needed a new cutting board, so I asked if I could interview Dale for Trashmagination. When you find someone with your same love of creative reuse, it’s a very good idea to have a chat.

Dale Hoffmeyer in his home studio, holding one of his cutting boards made from recycled wood pieces

Dale Hoffmeyer in his home studio, holding one of his cutting boards made from recycled wood pieces

Where Does Dale Get His Wood Scraps?

Dale and Sue live in Falls Church, Virginia, in an older neighborhood. Properties are large, so it’s now popular to tear down older homes and build larger houses on these lots. This means there is a lot of beautiful wood available that is likely to head into the garbage otherwise.

Dale does carpentry around his house, making furniture and cabinets. I loved the drawers he built into walls:

Built-in drawers made by Dale in his home

Built-in drawers made by Dale in his home

He makes incredible furniture like this day bed in Sue’s office. (Disregard my son who is hiding under the day bed. He was checking on Dale’s workmanship from underneath.)
Dale and Sue's day bed

Dale and Sue’s day bed

He recycles windows into glass doors on cabinets. He made this cool container for holding firewood. The glass lets the sunshine in, drying out the wood:

Wood drying storage built by Dale Hoffmeyer from recycled window

Wood drying storage built by Dale Hoffmeyer from recycled window

When he finishes these projects, he has a lot of scraps, which he collects in the corner of his studio.

Collecting wood scraps for the next cutting boards

Collecting wood scraps for the next cutting boards

 

How Dale Makes Cutting Boards From Wood Scraps

When the weather is not too hot, and not too cold, Dale wheels his wood working tools into his backyard from a storage closet where he stores them. He likes to work outside the reduce the amount of dust that gets into his house.

Dale's wood-working tools on wheels

Dale’s wood-working tools on wheels

In his backyard, he cuts the wood pieces into a fun shape. He glues them together and clamps them tightly.

There are a variety of ways to glue the wood together. You can lay the pieces side-by-side. This works best for harder woods like maple.

One way to put the wood scraps together - side-by-side

One way to put the wood scraps together – side-by-side

You can lay the pieces with their ends up – Dale says this is “butcher block” style:

One way to put the wood scraps together - "butcher block" style

One way to put the wood scraps together – “butcher block” style

And you can lay them short ends together as well. This is essential for softer woods like pine.

(As an aside, my dad showed me how wood grain is usually a bit curved, since it came from a round tree. He said that you are supposed to alternate the curve of the grains in the wood to keep the final project from warping. Wood-working factoid of the day!)

Dale uses yellow wood glue. He smoothes them with a planer, polishes them, and rubs a special mixture of beeswax and mineral oil. He keeps adding mineral oil until it stops soaking into the wood, then wipes it off. The result is the smoothest, softest cutting board ever.

Dale's finished cutting boards

Dale’s finished cutting boards

I bought his smallest one, mostly because I like a nice small board that I can move around from one part of the kitchen to the other. But from an artistic perspective, I love the ones where he does not cut it into a square or circle, but leaves the pieces sticking out. This uses every last inch. It looks like a “city scape” to me.

He recommended I don’t leave my new cutting board to soak in a sink, and to wash it occasionally with Kosher salt and lemon, or peroxide and water every so often. There are also butcher block conditioners and he likes the Howard brand.

Why Does Dale Make Cutting Boards from Wood Scraps?

Dale’s uncle made the top of a table when Dale was a child. It was made by taking many tiny pieces of wood and gluing them together in a geometric pattern. Dale always admired that table top. He says he doesn’t know why his uncle cut the pieces so small and in fact, cut off the end of his thumb at one point.

Dale has a similar challenge as me on trash day. He has to control himself from picking up lots of things out on the curb because he sees the potential of so many objects. He built a shed to store the best finds, but he relies on Sue to stop him from picking up too many things (sounds like my husband).

I was Dale’s first cutting board customer and I feel super pleased with that! (Until then, he gave them away as gifts to friends and family.)

Check out Dale’s Etsy store to see his cutting boards and paintings.

2 thoughts on “Making Cutting Boards from Wood Scraps

  1. Dale and his wife have been personal friends of mine for at least 20 years. I’m SO glad you did this piece on Dale! He has been making amazing things for a long time and we’ve had the privilege of seeing some of those works of art not only in person, but in various stages of progress. I had to laugh out loud when I read about the “trash picking” as it makes me feel better being married to a “trash picker” myself. Many creative/repurposed items have come from what would have been trash in our house as well. Thank you for recognizing a great artist!

    • Carla Brown on

      Joy! Your name is appropriate! Thank you for commenting! I suppose we could create a support group for spouses of creative reuse artists. You all must find loving ways to support our invention and honor our view of the potential, while maintaining a reasonable quantity of stuff. I hope you will keep reading Trashmagination and perhaps someday I will need to interview your spouse! 🙂

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